High pressure manifolds

Link to the Catalog “Perm Scientific Research Technological Institute. High-pressure equipment”

                                        List of content

  1. T- pieces ………………………………………4
  2. T- pieces and special cross- connections…10
  3. Cross- connections………………………….13
  4. Elbow joints……………………………………17
  5. Pipes……………………………………………20
  6. Joints and subs………………………………..30
  7. Valves: – safety valves ……………………….32

                       – shear pin valves …………………..35

                       – back pressure valves …………….36

  1. Cocks ………………………………………….38
  2. Throttle valves ………………………………..40
  3. Plungers of high-pressure pumps…………..43
  4. Phase separator ……………………………..45
  5. Ball catcher …………………………………..46
  6. Hydropneumatic accumulator ……………..47
  7. Wellheads …………………………………….48
  8. Tree saver……………………………………..53
  9. Flanges:

          – flanges of pumping units SPM……………55

          – adapters …………………………………….56

  1. Quick- disconnecting joints………………….62
  2. Nuts for quick- disconnecting joints ………..64
  3. Plugs for quick- connecting joints ………….65
  4. Spare parts …………………………………..69
  5. Valves of pumping units …………………….76
  6. Manifold trucks and units ………………..…77
  7. Contacts …………………………………..…88

Manifold trucks and units

                                                  MM105M-01.00.000

Manifold truck (mobile manifold unit mobile) is equipped with a crane – manipulator, a removable technological equipment which includes a support with pipes of Dn=65 mm, supports with elbow joints, a unit of low and high-pressure manifolds, a basket with hoses of Dn=100 mm.

Maximum working pressure of 1050 kp/cm2

Working fluids on the basis of water, oil, proppant.

After dismantling the equipment the truck can be used as a vehicle, for example, for transportation of the proppant.

Manifold truck consists of:

  • truck “Ural-4320-0912-30”
  • onboard manipulator “MKS-5531A” with a top control
  • elbow joint MV103-02.00.000-01 – 7 pieces
  • elbow joint MV103-04.00.000-01 – 2 pieces
  • collecting pipes:
    L=1475 mm MV103-18.00.000-07 – 4 pieces
    L=2175 mm MV103-18.00.000-08 – 8 pieces
    L=2675 mm MV103-18.00.000-09 – 8 pieces
    L=3675 mm MV103-18.00.000-18 – 8 pieces
  • manifold unit ND and VD MM105M-01.04.000 – 1 piece
  • low-pressure hose MM105M-01.07.000 – 36 pieces, L=4 m

Note:

The crane-  manipulator is installed on a rear overhang or behind the cabin of the truck.

Load moment, t x m – 10,35

Crane span, m – 7,9

with the extender – 11,8

The complete set of the manifold truck is stipulated in a contract.

                                         MM105M-02.00.000

Manifold truck (mobile manifold unit mobile) is equipped with a crane – manipulator, a removable technological equipment which includes a support with pipes of Dn=65 mm, supports with elbow joints, a support with non return valves, a support with T- pieces, a basket with hoses of Dn=100 mm.

Maximum working pressure of 1050 kp/cm2

Working fluids on the basis of water, oil, acids.

After dismantling the equipment the truck can be used as a vehicle for freight transportation.

Manifold truck consists of:

  • truck “Ural-4320-1951-40”
  • onboard manipulator “IM-150-010” with a bottom control
  • elbow joint MV103-02.00.000-01 – 18 pieces
  • elbow joint MV103-04.00.000-01 – 5 pieces
  • on return valve MV01.06-00.000 – 12 pieces
  • T- piece MV103-13.00/000 – 4 pieces
  • cross connection MV103-27.00.000-01 -2 pieces
  • on- piece- forged pipes:
    L=1500 mm MV103-01.00.000-03 – 4 pieces
    L=2500 mm MV103-01.00.000-08 – 20 pieces
  • low-pressure hose MM105M-01.07.000 – 36 pieces, L=4 m

Note:

The crane-  manipulator is installed on a rear overhang or behind the cabin of the truck.

Load moment, t x m – 12,1

Load capacity (t) of the basic lifting:

  • – maximum load – 4,02
  • – at the maximum span of the crane – 1,32

Crane span of the basic lifting, m:

  • – maximum – 8,4
  • – minimum – 3,0

The complete set of the manifold truck is stipulated in a contract.

 

                                                     MM105M-03.00.00

Manifold truck (mobile manifold unit mobile) is equipped with a crane – manipulator, a removable technological equipment which includes a support with pipes of Dn=65 mm, supports with elbow joints, an unit of low and high pressure manifolds, a basket with hoses of Dn=100 mm

Maximum working pressure of 1050 kp/cm2

Working fluids on the basis of water, oil, proppant.

After dismantling the equipment the truck can be used as a vehicle for freight transportation.

Manifold truck consists of:

  • truck “Ural 532362-1012”
  • onboard manipulator “IM-150-101” with a top control
  • elbow joint MV103-04.00.000-01 – 2 pieces
  • collecting pipes:
    L=1000 mm MV103-18.01.000-03 – 1 piece
    L=2675 mm MV103-18.01.000-10 –  4 pieces
    L=3675 mm MV103-18.01.000-18 – 4 pieces
  • unit of low and high pressure manifolds MM105M-03.04.000 – 1 piece
  • low-pressure hose MM105M-01.07.000 – 12 pieces, L=4 m

Note:

The crane-  manipulator is installed on a rear overhang or behind the cabin of the truck.

Load moment, t x m – 12,1

Load capacity (t) of the basic lifting:

  • maximum load – 4,02
  • at the maximum span of the crane – 1,32

Crane span of the basic lifting, m:

  • maximum – 8,4
  • minimum – 3,0

The complete set of the manifold truck is stipulated in a contract.

                                           MM105M-05.00.000

Manifold truck (mobile manifold unit mobile) is made on the basis of the truck “Ural-4320-0912-40” and equipped with a low pressure manifold with 10 inputs/ outputs of the drive fluid, a high pressure manifold with 6 inputs and 2 outputs of working fluids, accomplished by non- return valves. A removable technological equipment includes supports with pipes of Dn=50 mm, supports with elbow joints, a low pressure hose of Dn=50 mm, L=50 m .

Maximum working pressure –  1050 kp/cm2

Working fluids on the basis of water, oil, proppant.

Manifold truck consists of:

  • – elbow joints MV-70.04.000-01 – 16 pieces
  • – collecting pipes:
    L=1030 mm MV103-70.00.000-02 – 6 pieces
    L=2030 mm MV103-70.00.000-01 – 6 pieces
    L=4030 mm MV103-70.00.000 – 15 pieces – placed under vehicle platform

Note: The complete set of the manifold truck is stipulated in a contract.

 

                                         MM105M-07.00.000

Manifold truck (mobile manifold unit mobile) is made on the basis of the truck KamAZ-43118 and equipped with a crane- manipulator unit IF 300S, operated by operator from top seat.

A removable technological equipment includes supports with pipes of Dn=65 mm and Dn=50 mm, supports with elbow joints of Dn=65 mm and Dn=50 mm, a high pressure manifold.

Maximum working pressure –  1050 kp/cm2

Working fluids on the basis of water, oil, proppant.

After dismantling the equipment the truck can be used as a vehicle for freight transportation.

Manifold truck consists of:

  • elbow joint MV103-02.00.000-01 – 3 pieces
  • elbow joint MV103-04.00.000-01 – 2 pieces
  • elbow joint MV70.04.000-01 – 8 pieces
  • elbow joint MV70.08.000- 2 pieces
  • collecting pipes:
    pipe of Dn=65 mm, L=1000 mm MV103-18.03.000-03 – 2 pieces
    pipe of Dn=65 mm, L=1500 mm MV103-18.03.000-06 – 2 pieces
    pipe of Dn=65 mm, L=3000 mm MV103-18.03.000-11 – 4 pieces
    pipe of Dn=50 mm, L=4000 mm MV70-46.01.000 –  5 pieces
    pipe of Dn=50 mm, L=2000 mm MV70-46.01.000 –  2 pieces
    pipe of Dn=50 mm, L=1000 mm MV70-46.01.000-02 – 2 pieces

Note:

A crane- manipulator unit is mounted behind the cabin of the truck.

Load moment, t x m – 24

Load capacity (t):

  • maximum load – 8,0
  • at the maximum span of the crane – 2,8

Crane span, m:

  • maximum – 8,53
  • maximum working – 8,00
  • minimum – 3,0

The complete set of the manifold truck is stipulated in a contract.

                                              BM-70.02.00.000

The manifold unit of the framed execution on slides for hydrosand- blast perforation is intended for increase of a productive capacity of the well. The unit consists of a T- shaped low-pressure manifold with 3 inputs, 4 outputs, gate valves and a high-pressure manifold with 4 inputs, 4 outputs and represents two manifold lines connected together by three cross pieces.

Manifolds are mounted on a frame with slides.

Maximum working pressure –  700 kp/cm2

Working fluids on the basis of water, oil, proppant.

Manifold unit consists of:

  • basket for low pressure hoses – 1 piece
  • pipe of Dn=50 mm, L=500 mm MV-70.20.000-03 – 6 pieces
  • pipe of Dn=50 mm, L=1000 mm MV-70.20.000-02 – 4 pieces
  • pipe of Dn=50 mm, L=2000 mm MV-70.20.000-01 – 6 pieces
  • pipe of Dn=50 mm, L=4000 mm MV-70.20.000 – 18 pieces
  • elbow joint of Dn=50 mm MV-70.04.000-01 – 18 pieces
  • elbow joint of Dn=50 mm MV-70.08.000 – 6 pieces

Note: The complete set of the manifold unit is stipulated in a contract.

 

                                               BM-103.07.00.000

Manifold unit of the framed execution on slides for hydraulic fracturing through acidic working fluids is intended for for increase of a productive capacity of the well. The unit consists of a П-shaped low pressure manifold with 5 inputs, 8 outputs with gate valves and a high pressure manifold with 4 inputs, 1 output.

Manifolds are mounted on the frame with slides.

Maximum working pressure –  1050 kp/cm2

Working fluids on the basis of water, oil, acids, proppant.

Manifold unit consists of:

  • basket for low pressure hoses – 1 piece
  • pipe of Dn=65 mm, L=1200 mm MV103-01.00.000-02 – 2 pieces
  • pipe of Dn=65 mm, L=1500 mm MV103-01.00.000-03 – 6 pieces
  • pipe of Dn=65 mm, L=3000 mm MV103-01.00.000-05 – 14 pieces
  • elbow joint of Dn=65 mm MV103-02.00.000-01 – 14 pieces
  • elbow joint of Dn=65 mm MV103-04.00.000-01 – 2 pieces

Note: The complete set of the manifold unit is stipulated in a contract.

 

                                 MM-105M.03.04.000 – manifold unit

The low-pressure manifold unit is intended for distribution of low pressure working fluids from blender with 4 inputs between 6 pumping units.

The high-pressure collector is intended for the junction of 6 flows from pumping units into 1 line of manifolds. On the collector it is possible to install pressure sensors, manometers, pressure relief devices, safety valves and other elements for control of hydraulic fracturing process.

The design of the manifold unit allows to make a pressure testing with the throttling.

Manifolds are mounted on a frame with slides.

Maximum working pressure –  1050 kp/cm2

Working fluids on the basis of water, oil, proppant.

This manifold unit can be delivered both on the manifold truck and as an apart product.

Note: The complete set of the manifold unit is stipulated in a contract.

 

                                                  BM70-06.00.000

Throttle bushings:

        Ø 10 –     2 pieces

        Ø 23 –     2 pieces

         Ø 25,4 –  3 pieces

Cores:

        Ø 10 –     2 pieces

        Ø 23 –     2 pieces

        Ø 25,4 –  3 pieces

                                                 BM70-06.00.000-02

Throttle bushings:

        Ø 10 –     4 pieces

        Ø 23 –      4 pieces

        Ø 25,4 –   4 pieces

 Cores:

        Ø 10 –     2 pieces

        Ø 23 –     2 pieces

        Ø 25,4 –  6 pieces

Manifold units of 2” are intended for installation of hhigh-pressuremain lines and control of working fluid flows when carrying out technological operations on oil and gas field wells.

Manifold units are rectangular frameworks with 2 longitudinal and 3 crossing connecting lines. This frame construction includes 5 plug or ball valves, 2 throttles (both – adjustable throttles or one – adjustable and another – nonadjustable throttle).

Units are mounted on frame and slides and can be transported by any road truck.

Nominal diameter Dn = 50 mm

Maximum working pressure Pn = 70 MPa (700 kp/cm2)

Connecting threads 4 1/8 – 3 ACME  (Cn Tr 104,78 x 8,467)

1 adjustable throttle, 1 nonadjustable throttle

Both adjustable throttles

                                                   BM70-07.00.000

The manifold unit of 2” is intended for installation of high pressure main lines and control of working fluid flows when carrying out technological operations on oil and gas field wells.

The manifold unit is collected from elements and is arranged on the frame of sliding execution for convenience in loading, unloading and transportation when operation.

Nominal diameter Dn = 45 mm

Maximum working pressure Pn = 70 MPa (700 kp/cm2)

Connecting threads Cn Tr 100 x 12,7

Комментарии к “High pressure manifolds

  1. Добрый день!
    Нам необходимы ЗАПРАВОЧНЫЕ ЛУБРИКАТОРЫ МВ10-71.00.000-01. в количестве 6 штук.
    Просим скинуть фото и копию паспорта изделия, для определения соответствия нашим требованиям.
    Спасибо!

    1. Добрый день! Спасибо за Ваше обращение. Информация передана в отдел маркетинга.

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